Battery Powered Dry Washer

           This is another project I just had to start, a bellows style dry washer. I really enjoy watching those puffers doing
           their thing out in the washes. Ka-Woomp Ka-Womping along. It's like traveling back in time when things moved
           at a slower pace.  This project will take a couple months to finish as I'm in no hurry. Also I have to order a few of
           the parts, notably the motor and pulleys.  I want to use it as a test bed for different electric motors too.
 


                                                               This was quickly built and a few things will be different next time,
                                                    but thats normal with any new equipment design.
 
 

                                       Here are two motors I have already tried. The one on the left is a surplus model I hope it will
                                operate the puffer, It seems to be very powerful and draws little current.. The wiper motor on
                                the right did not have the speed and draws two much current running at its highest speed setting.

                                         Now I've got the motor, pulleys, shaft, bearings, connecting rod, and crankshaft mounted.
                                  It seems to runs ok in the yard with no load but may be a different story when I get around to
                                  throwing some dirt at it. I need to put a load on it and run it for a while, thats next.


 

                              Got my prototype Bellows Style Dry Washer finished now and we finally got to go out to test
                             it in the desert.   The dirt was damp and it didn't want to feed and I realized that it was hitting
                             the sluice in the wrong spot.   (too low and the top had no dirt to cover the cloth so lots of air
                             escaped without doing work) I changed from a 1 1/2 inch pulley on motor to a 2 inch to speed
                             it up a bit more. My battery started out strong but after 10-15 min started dropping so it wasn't
                             up to snuff like I thought it was. The motor only pulls 2-3 amps and that should not have been
                             much of a factor. So its back to the shop redo a few things, charge the batt, and try it again.
 

                                        Got the puffer redesigned now, worked on the sluice and hopper designs.
                                         Now it feeds better and a little slower, and the sluice got a flex plate for
                                         the upper end. The flex plate allows material to hit the sluice anywhere
                                         at the high end but sends it moving and spreading out to the riffles below.
                                         Also changed the motor to a new different surplus type to check it out.

                                                     Here is that new motor it is a bit faster than I wanted but it certainly
                                            has the Umph to run things. I put the smallest pulley I had on it to
                                            slow down things. Now don't start e-mailing me that I have the belt
                                            to loose here in the photo, I did it on purpose, this pulley is so small
                                            and the belt is so stiff (new) I'm letting it work a while before I snug
                                            it up more. Also one thing I found out is if you run the belt a little on
                                            the loose side the motor draws a lot less battery current.
 

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